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Another generator problem? Two questions?
05-27-2007, 05:26
Post: #1
Another generator problem? Two questions?
We had an un seasonable hot weekend here and I was running the gen.
with all three A/C's on. I have the yanmar with the 12.5kw kohler.
Water temp. was runing slightly below 220 degrees (which I haven't
seen that high before). Since this is my first summer with the coach,
my first question is to the guys with yanmars. What kind of water
temp. do you see on yours when running the gen. fully loaded on a 92
degree day?

While we were in the store for a 1/2 hr or so, came out and the gen.
was off. None of the start switches will do anything, no clicking,
nothing. The fuse is good. With the water temp. cooled down, I
disconnected the hot water shutdown, still no cranking. If I hot wire
the fuel solenoid with a jumper and jump it at the starter the gen.
starts fine, runs and produces voltage. I just started looking at the
schematics for the control box and I'm thinking it might be one of
the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on the
right path here? And would anybody know which one would give me these
symptoms? I'm pushing the limits of my abilities here!
Thanks

Tom Sorrentino
1987 PT38
Bedford Hills, NY
Quote this message in a reply
05-27-2007, 06:44
Post: #2
Another generator problem? Two questions?
Tom:

I have seen the temps go from 190 to about 210 F, perhaps a radiator
cleaning but that is not your problem.

When you push the start switch C relay closes completing a circuit from
12vdc to ground through normally closed contacts of the CR relay. When the
C relay pulls in, it closes a set of C relay contacts to the starter
solenoid. When the starter solenoid pulls, it closes a set of contacts to
the fuel solenoid and supplies a flash voltage to the field. also a set of
contacts close and supplies voltage to the starter motor. As the starter
motor turns over and the gen set starts the starter solenoid opens and
another set of contacts in the start solenoid continues to supply voltage
to keep the fuel solenoid energized.

It sounds like your starter solenoid is faulty. The is the one on top of
the starter motor proper. Check it with a meter, you should have 12 vdc on
the small post, if only 7 vdc on that wire then the coil of the start
solenoid is bad. Remove the small wire to the small post and check the
voltage again to prove it out. If disconnected and you have 12 vdc when the
switch is pushed, will prove the start solenoid being bad.

Safe travels,

Ralph and Charolette Fullenwider
84FC35
Duncan, Oklahoma

At 05:26 PM 5/27/2007 +0000, you wrote:
>We had an un seasonable hot weekend here and I was running the gen.
>with all three A/C's on. I have the yanmar with the 12.5kw kohler.
>Water temp. was runing slightly below 220 degrees (which I haven't
>seen that high before). Since this is my first summer with the coach,
>my first question is to the guys with yanmars. What kind of water
>temp. do you see on yours when running the gen. fully loaded on a 92
>degree day?
>
>While we were in the store for a 1/2 hr or so, came out and the gen.
>was off. None of the start switches will do anything, no clicking,
>nothing. The fuse is good. With the water temp. cooled down, I
>disconnected the hot water shutdown, still no cranking. If I hot wire
>the fuel solenoid with a jumper and jump it at the starter the gen.
>starts fine, runs and produces voltage. I just started looking at the
>schematics for the control box and I'm thinking it might be one of
>the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on the
>right path here? And would anybody know which one would give me these
>symptoms? I'm pushing the limits of my abilities here!
>Thanks
>
>Tom Sorrentino
>1987 PT38
>Bedford Hills, NY
>
>
Quote this message in a reply
05-27-2007, 07:50
Post: #3
Another generator problem? Two questions?
Thomas,
I was seeing what I thought were a little high temps around 200 on my
generator. I found a slight leak where the metal overflow stem attaches to the
neck of the resevoir. I ground off a flat side to a washer put over the stem and
soldered the stem to the neck and the washer to the stem and to the tank for
support of the stem. I noticed the tank had a label on it that read not to fill
the tank but half full. I evacuated down to a half tank. I pressure washed the
radiator and fan blades with a soap mixture. My temps now run in the 180 - 185
range.
Howard Truitt
Camilla, Ga.
86 PT40

>
> From: "thomas_sorrentino"
> Date: 2007/05/27 Sun PM 01:26:15 EDT
> To: WanderlodgeForum@yahoogroups.com
> Subject: [WanderlodgeForum] Another generator problem? Two questions?
>
> We had an un seasonable hot weekend here and I was running the gen.
> with all three A/C's on. I have the yanmar with the 12.5kw kohler.
> Water temp. was runing slightly below 220 degrees (which I haven't
> seen that high before). Since this is my first summer with the coach,
> my first question is to the guys with yanmars. What kind of water
> temp. do you see on yours when running the gen. fully loaded on a 92
> degree day?
>
> While we were in the store for a 1/2 hr or so, came out and the gen.
> was off. None of the start switches will do anything, no clicking,
> nothing. The fuse is good. With the water temp. cooled down, I
> disconnected the hot water shutdown, still no cranking. If I hot wire
> the fuel solenoid with a jumper and jump it at the starter the gen.
> starts fine, runs and produces voltage. I just started looking at the
> schematics for the control box and I'm thinking it might be one of
> the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on the
> right path here? And would anybody know which one would give me these
> symptoms? I'm pushing the limits of my abilities here!
> Thanks
>
> Tom Sorrentino
> 1987 PT38
> Bedford Hills, NY
>
>
>
Quote this message in a reply
05-27-2007, 11:22
Post: #4
Another generator problem? Two questions?
Ralph,
I will check that tommorrow and let you know. Just to make sure I
understand you correctly, you want me to put the volt meter on the
small terminal of the start motor solenoid and see if 12vdc is there
when I push the start switch?

Tom Sorrentino
1987 PT38
Bedford Hills, NY

--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
wrote:
>
> Tom:
>
> I have seen the temps go from 190 to about 210 F, perhaps a
radiator
> cleaning but that is not your problem.
>
> When you push the start switch C relay closes completing a circuit
from
> 12vdc to ground through normally closed contacts of the CR relay.
When the
> C relay pulls in, it closes a set of C relay contacts to the
starter
> solenoid. When the starter solenoid pulls, it closes a set of
contacts to
> the fuel solenoid and supplies a flash voltage to the field. also a
set of
> contacts close and supplies voltage to the starter motor. As the
starter
> motor turns over and the gen set starts the starter solenoid opens
and
> another set of contacts in the start solenoid continues to supply
voltage
> to keep the fuel solenoid energized.
>
> It sounds like your starter solenoid is faulty. The is the one on
top of
> the starter motor proper. Check it with a meter, you should have 12
vdc on
> the small post, if only 7 vdc on that wire then the coil of the
start
> solenoid is bad. Remove the small wire to the small post and check
the
> voltage again to prove it out. If disconnected and you have 12 vdc
when the
> switch is pushed, will prove the start solenoid being bad.
>
> Safe travels,
>
> Ralph and Charolette Fullenwider
> 84FC35
> Duncan, Oklahoma
>
> At 05:26 PM 5/27/2007 +0000, you wrote:
> >We had an un seasonable hot weekend here and I was running the gen.
> >with all three A/C's on. I have the yanmar with the 12.5kw kohler.
> >Water temp. was runing slightly below 220 degrees (which I haven't
> >seen that high before). Since this is my first summer with the
coach,
> >my first question is to the guys with yanmars. What kind of water
> >temp. do you see on yours when running the gen. fully loaded on a
92
> >degree day?
> >
> >While we were in the store for a 1/2 hr or so, came out and the
gen.
> >was off. None of the start switches will do anything, no clicking,
> >nothing. The fuse is good. With the water temp. cooled down, I
> >disconnected the hot water shutdown, still no cranking. If I hot
wire
> >the fuel solenoid with a jumper and jump it at the starter the gen.
> >starts fine, runs and produces voltage. I just started looking at
the
> >schematics for the control box and I'm thinking it might be one of
> >the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on
the
> >right path here? And would anybody know which one would give me
these
> >symptoms? I'm pushing the limits of my abilities here!
> >Thanks
> >
> >Tom Sorrentino
> >1987 PT38
> >Bedford Hills, NY
> >
> >
>
Quote this message in a reply
05-27-2007, 11:32
Post: #5
Another generator problem? Two questions?
Yes, to check the coil of the solenoid. You should have 12 vdc showing on
the meter with the wire attached, if you see only about 7vdc then remove
the wire from the terminal and check voltage.

Ralph

At 11:22 PM 5/27/2007 +0000, you wrote:
>Ralph,
> I will check that tommorrow and let you know. Just to make sure I
>understand you correctly, you want me to put the volt meter on the
>small terminal of the start motor solenoid and see if 12vdc is there
>when I push the start switch?
>
>Tom Sorrentino
>1987 PT38
>Bedford Hills, NY
>
>--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> wrote:
> >
> > Tom:
> >
> > I have seen the temps go from 190 to about 210 F, perhaps a
>radiator
> > cleaning but that is not your problem.
> >
> > When you push the start switch C relay closes completing a circuit
>from
> > 12vdc to ground through normally closed contacts of the CR relay.
>When the
> > C relay pulls in, it closes a set of C relay contacts to the
>starter
> > solenoid. When the starter solenoid pulls, it closes a set of
>contacts to
> > the fuel solenoid and supplies a flash voltage to the field. also a
>set of
> > contacts close and supplies voltage to the starter motor. As the
>starter
> > motor turns over and the gen set starts the starter solenoid opens
>and
> > another set of contacts in the start solenoid continues to supply
>voltage
> > to keep the fuel solenoid energized.
> >
> > It sounds like your starter solenoid is faulty. The is the one on
>top of
> > the starter motor proper. Check it with a meter, you should have 12
>vdc on
> > the small post, if only 7 vdc on that wire then the coil of the
>start
> > solenoid is bad. Remove the small wire to the small post and check
>the
> > voltage again to prove it out. If disconnected and you have 12 vdc
>when the
> > switch is pushed, will prove the start solenoid being bad.
> >
> > Safe travels,
> >
> > Ralph and Charolette Fullenwider
> > 84FC35
> > Duncan, Oklahoma
> >
> > At 05:26 PM 5/27/2007 +0000, you wrote:
> > >We had an un seasonable hot weekend here and I was running the gen.
> > >with all three A/C's on. I have the yanmar with the 12.5kw kohler.
> > >Water temp. was runing slightly below 220 degrees (which I haven't
> > >seen that high before). Since this is my first summer with the
>coach,
> > >my first question is to the guys with yanmars. What kind of water
> > >temp. do you see on yours when running the gen. fully loaded on a
>92
> > >degree day?
> > >
> > >While we were in the store for a 1/2 hr or so, came out and the
>gen.
> > >was off. None of the start switches will do anything, no clicking,
> > >nothing. The fuse is good. With the water temp. cooled down, I
> > >disconnected the hot water shutdown, still no cranking. If I hot
>wire
> > >the fuel solenoid with a jumper and jump it at the starter the gen.
> > >starts fine, runs and produces voltage. I just started looking at
>the
> > >schematics for the control box and I'm thinking it might be one of
> > >the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on
>the
> > >right path here? And would anybody know which one would give me
>these
> > >symptoms? I'm pushing the limits of my abilities here!
> > >Thanks
> > >
> > >Tom Sorrentino
> > >1987 PT38
> > >Bedford Hills, NY
> > >
> > >
> >
>
>
>
>
>
>Yahoo! Groups Links
>
>
>

Safe travels,

Ralph and Charolette Fullenwider
84FC35
Ralph's RV Solutions, Duncan, Oklahoma
Quote this message in a reply
05-27-2007, 11:48
Post: #6
Another generator problem? Two questions?
When you push the start switch, with the gen set open so you can hear, you
should hear some clicking in the engine area. What you want to know is if
the fuel solenoid is
pulling
and you should also hear the fuel pump running. If the start solenoid
checks out ok then we go to the 1CR rely. But first things first. I will be
home tomorrow if you want to call, I can walk you through it, step by step.

Safe travels,

Ralph and Charolette Fullenwider
84FC35
Ralph's RV Solutions, Duncan, Oklahoma

At 06:32 PM 5/27/2007 -0500, you wrote:
>Yes, to check the coil of the solenoid. You should have 12 vdc showing on
>the meter with the wire attached, if you see only about 7vdc then remove
>the wire from the terminal and check voltage.
>
>Ralph
>
>At 11:22 PM 5/27/2007 +0000, you wrote:
> >Ralph,
> > I will check that tommorrow and let you know. Just to make sure I
> >understand you correctly, you want me to put the volt meter on the
> >small terminal of the start motor solenoid and see if 12vdc is there
> >when I push the start switch?
> >
> >Tom Sorrentino
> >1987 PT38
> >Bedford Hills, NY
> >
> >--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> > wrote:
> > >
> > > Tom:
> > >
> > > I have seen the temps go from 190 to about 210 F, perhaps a
> >radiator
> > > cleaning but that is not your problem.
> > >
> > > When you push the start switch C relay closes completing a circuit
> >from
> > > 12vdc to ground through normally closed contacts of the CR relay.
> >When the
> > > C relay pulls in, it closes a set of C relay contacts to the
> >starter
> > > solenoid. When the starter solenoid pulls, it closes a set of
> >contacts to
> > > the fuel solenoid and supplies a flash voltage to the field. also a
> >set of
> > > contacts close and supplies voltage to the starter motor. As the
> >starter
> > > motor turns over and the gen set starts the starter solenoid opens
> >and
> > > another set of contacts in the start solenoid continues to supply
> >voltage
> > > to keep the fuel solenoid energized.
> > >
> > > It sounds like your starter solenoid is faulty. The is the one on
> >top of
> > > the starter motor proper. Check it with a meter, you should have 12
> >vdc on
> > > the small post, if only 7 vdc on that wire then the coil of the
> >start
> > > solenoid is bad. Remove the small wire to the small post and check
> >the
> > > voltage again to prove it out. If disconnected and you have 12 vdc
> >when the
> > > switch is pushed, will prove the start solenoid being bad.
> > >
> > > Safe travels,
> > >
> > > Ralph and Charolette Fullenwider
> > > 84FC35
> > > Duncan, Oklahoma
> > >
> > > At 05:26 PM 5/27/2007 +0000, you wrote:
> > > >We had an un seasonable hot weekend here and I was running the gen.
> > > >with all three A/C's on. I have the yanmar with the 12.5kw kohler.
> > > >Water temp. was runing slightly below 220 degrees (which I haven't
> > > >seen that high before). Since this is my first summer with the
> >coach,
> > > >my first question is to the guys with yanmars. What kind of water
> > > >temp. do you see on yours when running the gen. fully loaded on a
> >92
> > > >degree day?
> > > >
> > > >While we were in the store for a 1/2 hr or so, came out and the
> >gen.
> > > >was off. None of the start switches will do anything, no clicking,
> > > >nothing. The fuse is good. With the water temp. cooled down, I
> > > >disconnected the hot water shutdown, still no cranking. If I hot
> >wire
> > > >the fuel solenoid with a jumper and jump it at the starter the gen.
> > > >starts fine, runs and produces voltage. I just started looking at
> >the
> > > >schematics for the control box and I'm thinking it might be one of
> > > >the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on
> >the
> > > >right path here? And would anybody know which one would give me
> >these
> > > >symptoms? I'm pushing the limits of my abilities here!
> > > >Thanks
> > > >
> > > >Tom Sorrentino
> > > >1987 PT38
> > > >Bedford Hills, NY
> > > >
>
Quote this message in a reply
05-27-2007, 14:07
Post: #7
Another generator problem? Two questions?
Ralph,
When I push the start switch, there is no sound, no clicking, no fuel
solenoid pulling in, no fuel pump running--nothing. I will check
voltage on the starter solenoid and let you know.
Thanks
Tom Sorrentino
1987 PT38
Bedford Hills, NY


--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
wrote:
>
> When you push the start switch, with the gen set open so you can
hear, you
> should hear some clicking in the engine area. What you want to know
is if
> the fuel solenoid is
> pulling
> and you should also hear the fuel pump running. If the start
solenoid
> checks out ok then we go to the 1CR rely. But first things first. I
will be
> home tomorrow if you want to call, I can walk you through it, step
by step.
>
> Safe travels,
>
> Ralph and Charolette Fullenwider
> 84FC35
> Ralph's RV Solutions, Duncan, Oklahoma
>
> At 06:32 PM 5/27/2007 -0500, you wrote:
> >Yes, to check the coil of the solenoid. You should have 12 vdc
showing on
> >the meter with the wire attached, if you see only about 7vdc then
remove
> >the wire from the terminal and check voltage.
> >
> >Ralph
> >
> >At 11:22 PM 5/27/2007 +0000, you wrote:
> > >Ralph,
> > > I will check that tommorrow and let you know. Just to make
sure I
> > >understand you correctly, you want me to put the volt meter on
the
> > >small terminal of the start motor solenoid and see if 12vdc is
there
> > >when I push the start switch?
> > >
> > >Tom Sorrentino
> > >1987 PT38
> > >Bedford Hills, NY
> > >
> > >--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> > > wrote:
> > > >
> > > > Tom:
> > > >
> > > > I have seen the temps go from 190 to about 210 F, perhaps a
> > >radiator
> > > > cleaning but that is not your problem.
> > > >
> > > > When you push the start switch C relay closes completing a
circuit
> > >from
> > > > 12vdc to ground through normally closed contacts of the CR
relay.
> > >When the
> > > > C relay pulls in, it closes a set of C relay contacts to the
> > >starter
> > > > solenoid. When the starter solenoid pulls, it closes a set of
> > >contacts to
> > > > the fuel solenoid and supplies a flash voltage to the field.
also a
> > >set of
> > > > contacts close and supplies voltage to the starter motor. As
the
> > >starter
> > > > motor turns over and the gen set starts the starter solenoid
opens
> > >and
> > > > another set of contacts in the start solenoid continues to
supply
> > >voltage
> > > > to keep the fuel solenoid energized.
> > > >
> > > > It sounds like your starter solenoid is faulty. The is the
one on
> > >top of
> > > > the starter motor proper. Check it with a meter, you should
have 12
> > >vdc on
> > > > the small post, if only 7 vdc on that wire then the coil of
the
> > >start
> > > > solenoid is bad. Remove the small wire to the small post and
check
> > >the
> > > > voltage again to prove it out. If disconnected and you have
12 vdc
> > >when the
> > > > switch is pushed, will prove the start solenoid being bad.
> > > >
> > > > Safe travels,
> > > >
> > > > Ralph and Charolette Fullenwider
> > > > 84FC35
> > > > Duncan, Oklahoma
> > > >
> > > > At 05:26 PM 5/27/2007 +0000, you wrote:
> > > > >We had an un seasonable hot weekend here and I was running
the gen.
> > > > >with all three A/C's on. I have the yanmar with the 12.5kw
kohler.
> > > > >Water temp. was runing slightly below 220 degrees (which I
haven't
> > > > >seen that high before). Since this is my first summer with
the
> > >coach,
> > > > >my first question is to the guys with yanmars. What kind of
water
> > > > >temp. do you see on yours when running the gen. fully loaded
on a
> > >92
> > > > >degree day?
> > > > >
> > > > >While we were in the store for a 1/2 hr or so, came out and
the
> > >gen.
> > > > >was off. None of the start switches will do anything, no
clicking,
> > > > >nothing. The fuse is good. With the water temp. cooled down,
I
> > > > >disconnected the hot water shutdown, still no cranking. If I
hot
> > >wire
> > > > >the fuel solenoid with a jumper and jump it at the starter
the gen.
> > > > >starts fine, runs and produces voltage. I just started
looking at
> > >the
> > > > >schematics for the control box and I'm thinking it might be
one of
> > > > >the relays in there. They're labeled CR, C, 1CR and 2CR. Am
I on
> > >the
> > > > >right path here? And would anybody know which one would give
me
> > >these
> > > > >symptoms? I'm pushing the limits of my abilities here!
> > > > >Thanks
> > > > >
> > > > >Tom Sorrentino
> > > > >1987 PT38
> > > > >Bedford Hills, NY
> > > > >
> >
>
Quote this message in a reply
05-27-2007, 17:08
Post: #8
Another generator problem? Two questions?
--- In WanderlodgeForum@yahoogroups.com, "thomas_sorrentino"
wrote:
>

Tom... I have a 8.0 kabota(89sp)and had gen set problems since I
bought it two years ago. I finnaly took it to a onan dealer here and
had it fixed($300). Problem was the cannon plun on the control box.
The pin that supplied 12 vto glow plugs waqs burnt. They bypassed the
plug with new wires. This plug can cause a lot of gen set problems.

Ed Gardels 89sp
Arlington Texas
> Ralph,
> I will check that tommorrow and let you know. Just to make sure I
> understand you correctly, you want me to put the volt meter on the
> small terminal of the start motor solenoid and see if 12vdc is
there
> when I push the start switch?
>
> Tom Sorrentino
> 1987 PT38
> Bedford Hills, NY
>
> --- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> wrote:
> >
> > Tom:
> >
> > I have seen the temps go from 190 to about 210 F, perhaps a
> radiator
> > cleaning but that is not your problem.
> >
> > When you push the start switch C relay closes completing a
circuit
> from
> > 12vdc to ground through normally closed contacts of the CR relay.
> When the
> > C relay pulls in, it closes a set of C relay contacts to the
> starter
> > solenoid. When the starter solenoid pulls, it closes a set of
> contacts to
> > the fuel solenoid and supplies a flash voltage to the field. also
a
> set of
> > contacts close and supplies voltage to the starter motor. As the
> starter
> > motor turns over and the gen set starts the starter solenoid
opens
> and
> > another set of contacts in the start solenoid continues to supply
> voltage
> > to keep the fuel solenoid energized.
> >
> > It sounds like your starter solenoid is faulty. The is the one on
> top of
> > the starter motor proper. Check it with a meter, you should have
12
> vdc on
> > the small post, if only 7 vdc on that wire then the coil of the
> start
> > solenoid is bad. Remove the small wire to the small post and
check
> the
> > voltage again to prove it out. If disconnected and you have 12
vdc
> when the
> > switch is pushed, will prove the start solenoid being bad.
> >
> > Safe travels,
> >
> > Ralph and Charolette Fullenwider
> > 84FC35
> > Duncan, Oklahoma
> >
> > At 05:26 PM 5/27/2007 +0000, you wrote:
> > >We had an un seasonable hot weekend here and I was running the
gen.
> > >with all three A/C's on. I have the yanmar with the 12.5kw
kohler.
> > >Water temp. was runing slightly below 220 degrees (which I
haven't
> > >seen that high before). Since this is my first summer with the
> coach,
> > >my first question is to the guys with yanmars. What kind of water
> > >temp. do you see on yours when running the gen. fully loaded on
a
> 92
> > >degree day?
> > >
> > >While we were in the store for a 1/2 hr or so, came out and the
> gen.
> > >was off. None of the start switches will do anything, no
clicking,
> > >nothing. The fuse is good. With the water temp. cooled down, I
> > >disconnected the hot water shutdown, still no cranking. If I hot
> wire
> > >the fuel solenoid with a jumper and jump it at the starter the
gen.
> > >starts fine, runs and produces voltage. I just started looking
at
> the
> > >schematics for the control box and I'm thinking it might be one
of
> > >the relays in there. They're labeled CR, C, 1CR and 2CR. Am I on
> the
> > >right path here? And would anybody know which one would give me
> these
> > >symptoms? I'm pushing the limits of my abilities here!
> > >Thanks
> > >
> > >Tom Sorrentino
> > >1987 PT38
> > >Bedford Hills, NY
> > >
> > >
> >
>
Quote this message in a reply
05-28-2007, 01:49
Post: #9
Another generator problem? Two questions?
Ed, was the pin connection under sized as engineered, or is there
issue with a ;glow plug ;wire between plugs ;wire size from 12v
source ;glow not shuting off ;over glow?

The burnt pin may not be the cause of your problem, it may be a
result.

GregoryO'Connor
94ptRomolandCa

--- In WanderlodgeForum@yahoogroups.com, "Ed Gardels"
wrote:
>
> --- In WanderlodgeForum@yahoogroups.com, "thomas_sorrentino"
> wrote:
> >
>
> Tom... I have a 8.0 kabota(89sp)and had gen set problems since I
> bought it two years ago. I finnaly took it to a onan dealer here
and
> had it fixed($300). Problem was the cannon plun on the control box.
> The pin that supplied 12 vto glow plugs waqs burnt. They bypassed
the
> plug with new wires. This plug can cause a lot of gen set problems.
>
> Ed Gardels 89sp
> Arlington Texas
Quote this message in a reply
05-28-2007, 03:22
Post: #10
Another generator problem? Two questions?
Ralph,

I checked the voltage on the small terminal on the starter solenoid.
0 vdc, when I hit the start switch. Next step please?

Tom Sorrentino
1987 PT38
Bedford Hills, NY


--- In WanderlodgeForum@yahoogroups.com, "thomas_sorrentino"
wrote:
>
> Ralph,
> When I push the start switch, there is no sound, no clicking, no
fuel
> solenoid pulling in, no fuel pump running--nothing. I will check
> voltage on the starter solenoid and let you know.
> Thanks
> Tom Sorrentino
> 1987 PT38
> Bedford Hills, NY
>
>
> --- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> wrote:
> >
> > When you push the start switch, with the gen set open so you can
> hear, you
> > should hear some clicking in the engine area. What you want to
know
> is if
> > the fuel solenoid is
> > pulling
> > and you should also hear the fuel pump running. If the start
> solenoid
> > checks out ok then we go to the 1CR rely. But first things first.
I
> will be
> > home tomorrow if you want to call, I can walk you through it,
step
> by step.
> >
> > Safe travels,
> >
> > Ralph and Charolette Fullenwider
> > 84FC35
> > Ralph's RV Solutions, Duncan, Oklahoma
> >
> > At 06:32 PM 5/27/2007 -0500, you wrote:
> > >Yes, to check the coil of the solenoid. You should have 12 vdc
> showing on
> > >the meter with the wire attached, if you see only about 7vdc
then
> remove
> > >the wire from the terminal and check voltage.
> > >
> > >Ralph
> > >
> > >At 11:22 PM 5/27/2007 +0000, you wrote:
> > > >Ralph,
> > > > I will check that tommorrow and let you know. Just to make
> sure I
> > > >understand you correctly, you want me to put the volt meter on
> the
> > > >small terminal of the start motor solenoid and see if 12vdc is
> there
> > > >when I push the start switch?
> > > >
> > > >Tom Sorrentino
> > > >1987 PT38
> > > >Bedford Hills, NY
> > > >
> > > >--- In WanderlodgeForum@yahoogroups.com, "Ralph L. Fullenwider"
> > > > wrote:
> > > > >
> > > > > Tom:
> > > > >
> > > > > I have seen the temps go from 190 to about 210 F, perhaps a
> > > >radiator
> > > > > cleaning but that is not your problem.
> > > > >
> > > > > When you push the start switch C relay closes completing a
> circuit
> > > >from
> > > > > 12vdc to ground through normally closed contacts of the CR
> relay.
> > > >When the
> > > > > C relay pulls in, it closes a set of C relay contacts to the
> > > >starter
> > > > > solenoid. When the starter solenoid pulls, it closes a set
of
> > > >contacts to
> > > > > the fuel solenoid and supplies a flash voltage to the
field.
> also a
> > > >set of
> > > > > contacts close and supplies voltage to the starter motor.
As
> the
> > > >starter
> > > > > motor turns over and the gen set starts the starter
solenoid
> opens
> > > >and
> > > > > another set of contacts in the start solenoid continues to
> supply
> > > >voltage
> > > > > to keep the fuel solenoid energized.
> > > > >
> > > > > It sounds like your starter solenoid is faulty. The is the
> one on
> > > >top of
> > > > > the starter motor proper. Check it with a meter, you should
> have 12
> > > >vdc on
> > > > > the small post, if only 7 vdc on that wire then the coil of
> the
> > > >start
> > > > > solenoid is bad. Remove the small wire to the small post
and
> check
> > > >the
> > > > > voltage again to prove it out. If disconnected and you have
> 12 vdc
> > > >when the
> > > > > switch is pushed, will prove the start solenoid being bad.
> > > > >
> > > > > Safe travels,
> > > > >
> > > > > Ralph and Charolette Fullenwider
> > > > > 84FC35
> > > > > Duncan, Oklahoma
> > > > >
> > > > > At 05:26 PM 5/27/2007 +0000, you wrote:
> > > > > >We had an un seasonable hot weekend here and I was running
> the gen.
> > > > > >with all three A/C's on. I have the yanmar with the 12.5kw
> kohler.
> > > > > >Water temp. was runing slightly below 220 degrees (which I
> haven't
> > > > > >seen that high before). Since this is my first summer with
> the
> > > >coach,
> > > > > >my first question is to the guys with yanmars. What kind
of
> water
> > > > > >temp. do you see on yours when running the gen. fully
loaded
> on a
> > > >92
> > > > > >degree day?
> > > > > >
> > > > > >While we were in the store for a 1/2 hr or so, came out
and
> the
> > > >gen.
> > > > > >was off. None of the start switches will do anything, no
> clicking,
> > > > > >nothing. The fuse is good. With the water temp. cooled
down,
> I
> > > > > >disconnected the hot water shutdown, still no cranking. If
I
> hot
> > > >wire
> > > > > >the fuel solenoid with a jumper and jump it at the starter
> the gen.
> > > > > >starts fine, runs and produces voltage. I just started
> looking at
> > > >the
> > > > > >schematics for the control box and I'm thinking it might
be
> one of
> > > > > >the relays in there. They're labeled CR, C, 1CR and 2CR.
Am
> I on
> > > >the
> > > > > >right path here? And would anybody know which one would
give
> me
> > > >these
> > > > > >symptoms? I'm pushing the limits of my abilities here!
> > > > > >Thanks
> > > > > >
> > > > > >Tom Sorrentino
> > > > > >1987 PT38
> > > > > >Bedford Hills, NY
> > > > > >
> > >
> >
>
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